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Plug valve also called cock or
stop-cock valves, date back to ancient times, where they were developed for use
in citywide Roman plumbing systems. Today, they remain one of the most widely
used valves for both on/off and throttling services. Their design is fairly
simple; the body is comprised of three main parts: body, cover and plug. The
plug is a cylindrical, tapered, or generally cone-shaped device that can be
raised or lowered within the seat to maintain, restrict or completely shut off
flow. The valve is opened by rotation, with the plug itself being the only
element that is capable of movement. Early models of plug valves used
metal-to-metal seals that were nonlubricated. This design is still used, but
problems with galling and sticking limit their usefulness. The use of lubricant
between the plug face and the seat eliminates most of these problems. The
lubricant helps to control leakage around the plug, reduces wear between the
valve contact surfaces, and slightly lifts the plug to reduce the operating
torque required to operate the valve.
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